How to Prevent Rubber Track Derailment: 7 Essential Tips

Understanding Track Derailment

Track derailment occurs when the rubber track comes off the undercarriage rollers and sprockets. It's frustrating, time-consuming, and can damage your machine. Here's how to prevent it.

7 Essential Prevention Tips

1. Maintain Proper Track Tension

The most common cause of derailment is improper tension.

Check tension weekly (or daily in demanding conditions)

Follow your machine's specific tension specifications

Adjust for temperature changes (tracks tighten when cold)

Re-check after the first hour of operation each day

How to check: Most machines have a sag measurement between the front idler and first roller. Typically 1-2 inches of sag is correct.

2. Inspect Undercarriage Components

Worn or damaged components cause tracking issues:

Rollers: Should spin freely, no flat spots

Idlers: Check for wear and proper alignment

Sprockets: Worn teeth can't grip tracks properly

Track guides: Ensure they're not bent or missing

3. Avoid Steep Side-Hill Operation

Operating on steep slopes puts lateral stress on tracks:

Work up and down slopes, not across

If cross-slope work is necessary, go slowly

Be especially careful with loads

4. Make Wide Turns

Pivot turns (spinning one track) stress the track system:

Use wide, gradual turns when possible

Avoid spinning tracks in opposite directions

If pivot turning is necessary, do so slowly

5. Clear Debris Regularly

Debris interferes with track operation:

Remove rocks from between track and rollers

Clear mud buildup daily

Check for wrapped wire or cables

Remove any embedded objects

6. Match Track to Terrain

Wrong track width increases derailment risk:

Wider tracks on soft ground

Ensure tracks are correct for your machine

Consider track pattern for your typical terrain

7. Operate at Appropriate Speeds

High-speed operation increases derailment risk:

Reduce speed on uneven terrain

Slow down for turns

Match speed to conditions

What to Do If Tracks Derail

Stop immediately - Continued operation causes damage

Assess the situation - Look for causes

Clear any debris - Remove obstructions

Re-track carefully - Follow proper procedure

Check tension - Adjust before resuming work

Inspect for damage - Look for bent components

When Derailment Keeps Happening

Repeated derailments indicate:

Worn undercarriage components

Incorrect track size

Structural damage to frame

Operator training needed

Don't ignore repeated derailments - they damage expensive undercarriage components.

Need New Tracks or Parts?

If your tracks are worn or damaged, find replacements at wholesale prices. Call (346) 438-6252 or search our machine database.